Willett
Manufacturing

Phasor Troubleshooting

Guide


Problem


Possible Cause

No Action at the Three-Phase Motor

Supply Fuse or Breaker

Magnetic Starter Contacts &/or Coil

Open Control Circuit

Motor Hums or Rotates Slowly (10% rated speed)

Power Pack

Potential (N/C) Relay Contacts &/or Coil

Starting Contactor Contacts &/or Coil

Magnetic Starter Contacts &/or Coil

Motor Windings Shorted or Open

Incorrect Motor Connections

Motor Bearings Defective

Start Capacitors Shorted or Open

Run Capacitors Shorted or Open

Excessive Start Capacitors

Single Phase Voltage Too High


Motor Doesn't Reach full Speed (75% rated speed)

Potential (N/C) Relay Contacts &/or Coil

Starting Contactor Contacts &/or Coil

Incorrect Motor Connections

Motor Starts & Runs But Heaters Trip Out

Magnetic Starter Contacts &/or Coil

Motor Windings Shorted or Open

Incorrect Motor Connections

Motor Bearings Defective

Motor Overload

Run Capacitors Shorted or Open

Excessive Run Capacitors

Single Phase Voltage Too Low

Single Phase Voltage Too High

Motor Heats Abnormally

Magnetic Starter Contacts &/or Coil

Motor Windings Shorted or Open

Incorrect Motor Connections

Motor Bearings Defective

Overloaded Motor

Run Capacitors Shorted or Open

Excessive Run Capacitors

Single Phase Voltage Too Low

Single Phase Voltage Too High

Magnetic Starter Does not Pull In


Supply Fuse or Breaker

Magnetic Starter Contacts &/or Coil

Open Control Circuit

Run Capacitors Shorted or Open

Voltage On Two Lines Only

Supply Fuse or Breaker

Potential (N/C) Relay Contacts &/or Coil

Starting Contactor Contacts &/or Coil

Magnetic Starter Contacts &/or Coil

Motor Windings Shorted or Open

Start Capacitors Shorted or Open


Much Smaller Current From Produced Phase (Starting)

Run Capacitors Shorted or Open
Much Smaller Current From Produced Phase (Running)

Overloaded Motor

Run Capacitors Shorted or Open

Single Phase Voltage Too Low


Current in Produced Phase High   (With Load)

Excessive Start Capacitors
Starting Contactor Doesn't Close When Starting

Supply Fuse or Breaker

Potential (N/C) Relay contacts &/or Coil

Starting Contactor Contacts &/or Coil

Run Capacitors Shorted or Open

Single Phase Voltage Too Low

Starting Contactor Doesn't Open When up to Speed

Power Pack

Potential (N/C) Relay Contacts &/or Coil

Starting Contactor Contacts &/or Coil

Motor Windings Shorted or Open

Motor Windings Shorted or Open

Overloaded Motor

Start Capacitors Shorted or Open

Excessive Start Capacitors

Single Phase Voltage Too High

Chattering Potential Relay or Starting Contactor

Supply Fuse or Breaker

Potential (N/C) Relay contacts &/or Coil

Power Pack

Motor Windings Shorted or Open

Overloaded Motor

Start Capacitors Shorted or Open

Run Capacitors Shorted or Open

Single Phase Voltage Too High

Pilot Light Stays On

Power Pack

Potential (N/C) Relay contacts &/or Coil

Starting Contactor Contacts &/or Coil

Motor Windings Shorted or Open

Incorrect Motor Connections

Overloaded Motor

Start Capacitors Shorted or Open

Excessive Start Capacitors

Single Phase Voltage Too High

Pilot Light Does Not Come On

Supply Fuse or Breaker

Power Pack

Potential (N/C) Relay Contacts &/or Coil

Motor Windings Shorted or Open

Run Capacitors Repeatedly Defective


Single Phase Voltage Too High

Electrolytic (static) Capacitors Repeatedly Defective

Power Pack

Potential (N/C) Relay Contacts &/or Coil

Starting Contactor Contacts &/or Coil

Magnetic Starter Contacts &/or Coil

Motor Windings Shorted or Open

Incorrect Motor Connections

Overloaded Motor

Run Capacitors Shorted or Open

Excessive Start Capacitors

Single Phase Voltage Too High

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